The work. Receipts.
No marketing fluff. Each case study lists the operator, the ride, what broke, what we did, how long it took, and what it saved.
Zipper hydraulic blowout — back online in 19 hours
Hydraulic actuator failed at 6:30pm Friday during peak hours in Orlando. Crew flew in overnight, rebuilt actuator and replaced all four lines, ride re-inspected and reopened by 1:30pm Saturday.
1962 Scrambler — full strip-down refurbishment
Complete teardown to bare frame. Magnetic-particle inspection on every weld, full repaint with industrial enamel, new motor with VFD drive, full LED conversion, new control panel.
Power Surge controller — rewrote logic to Allen-Bradley
OEM Italian control system was end-of-life — replacement parts unobtainable. Migrated entire ride logic to Allen-Bradley CompactLogix, redesigned operator HMI, added remote diagnostics.
Himalaya drive wheel rebuild — preseason
Preseason teardown — replaced all 8 drive wheels with upgraded urethane compound, rebuilt brake assemblies, full repaint with new lighting package.
55-ft Ferris wheel — main bearing replacement
Bearing started showing thermal signatures during preseason inspection. We mobilized crane, jacks, and bearing — full swap on a tear-down configuration in 8 days.
Tilt-A-Whirl fleet refurb — 4 units, single offseason
Four matching Tilt-A-Whirls rebuilt in parallel — bulk wheel/bearing kit, identical paint scheme, identical LED package. Spare parts pool now interchangeable across all four.